Comparison of IQF tunnel freezer and traditional Blast freezing chamber (cold room)

With the gradual improvement of the market’s quality requirements for frozen products, more and more customers of quick-freezing warehouses have begun to use IQF equipment for quick-freezing. IQF equipment has many advantages such as short freezing time, high freezing quality and continuous production.

Comparison of IQF tunnel freezer and traditional Blast freezing chamber (cold room)
Project Comparison item Blast freezing chamber Mesh belt tunnel freezer
Product Picture image001  image003
Structural difference Ground requirements The ground should be insulated, wear-resistant, air- and waterproof Level ground
Space requirement Occupies a large plane and height, generally the net height is not less than 3 meters There is no much requirement for space and height. The width of this quick freezer is 1.5M*2.5M*12M
Installation cycle 2-3 weeks (excluding civil construction and floor maintenance) 2-3 weeks
Defrost effect Dripping water or temperature rise of the storage will affect the product  No effect
Automatisation Manual inbound and outbound High automation, automatic feeding and discharging
Maintenance Normal Normal
Labor intensity High Low
Quick freezing quality and operation comparison Freezing temperature -28℃ to -35℃ -28℃ to -35℃
Freezing time 12-24 hours 30-45 minutes
Food safety Unsatisfactory or hidden danger Safe
Product quality Poor Good quality
Project costs Low High
Energy consumption Normal Normal
Hardware matching Low-temperature cold storage room(optional) Low-temperature cold storage room (required)
Summary 1 The faster the freezing time, the higher quality of the frozen product.
2 Equipped with a tunnel freezer, a low-temperature cold storage room is also required. The initial investment of a tunnel freezer is about 2-3 times larger than the investment cost of using a blast freezing chamber.
3 Due to its own structure, all products are moved in and out of the blast freezing chamber by manual handling. The labor cost is relatively high and the efficiency is not high.
Conclution 1 Customers who have very limited budget and only need to meet the general process requirements can choose blast freezing chamber.
2 Customers who has suitable budget, and pursue high-quality products can choose tunnel freezer.
3 Quick-freezing machine instead of blast freezing chamber is the inevitable trend of enterprise development and growth. Because of the quality of frozen products, automation (manual consumption) and process controllability, quick freezers have absolute advantages.

Post time: Aug-09-2022

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