With the gradual improvement of the market’s quality requirements for frozen products, more and more customers of quick-freezing warehouses have begun to use IQF equipment for quick-freezing. IQF equipment has many advantages such as short freezing time, high freezing quality and continuous production.
Comparison of IQF tunnel freezer and traditional Blast freezing chamber (cold room) |
Project |
Comparison item |
Blast freezing chamber |
Mesh belt tunnel freezer |
Product |
Picture |
|
|
Structural difference |
Ground requirements |
The ground should be insulated, wear-resistant, air- and waterproof |
Level ground |
Space requirement |
Occupies a large plane and height, generally the net height is not less than 3 meters |
There is no much requirement for space and height. The width of this quick freezer is 1.5M*2.5M*12M |
Installation cycle |
2-3 weeks (excluding civil construction and floor maintenance) |
2-3 weeks |
Defrost effect |
Dripping water or temperature rise of the storage will affect the product |
No effect |
Automatisation |
Manual inbound and outbound |
High automation, automatic feeding and discharging |
Maintenance |
Normal |
Normal |
Labor intensity |
High |
Low |
Quick freezing quality and operation comparison |
Freezing temperature |
-28℃ to -35℃ |
-28℃ to -35℃ |
Freezing time |
12-24 hours |
30-45 minutes |
Food safety |
Unsatisfactory or hidden danger |
Safe |
Product quality |
Poor |
Good quality |
Project costs |
Low |
High |
Energy consumption |
Normal |
Normal |
Hardware matching |
Low-temperature cold storage room(optional) |
Low-temperature cold storage room (required) |
Summary |
1 |
The faster the freezing time, the higher quality of the frozen product. |
2 |
Equipped with a tunnel freezer, a low-temperature cold storage room is also required. The initial investment of a tunnel freezer is about 2-3 times larger than the investment cost of using a blast freezing chamber. |
3 |
Due to its own structure, all products are moved in and out of the blast freezing chamber by manual handling. The labor cost is relatively high and the efficiency is not high. |
Conclution |
1 |
Customers who have very limited budget and only need to meet the general process requirements can choose blast freezing chamber. |
2 |
Customers who has suitable budget, and pursue high-quality products can choose tunnel freezer. |
3 |
Quick-freezing machine instead of blast freezing chamber is the inevitable trend of enterprise development and growth. Because of the quality of frozen products, automation (manual consumption) and process controllability, quick freezers have absolute advantages. |
Post time:
Aug-09-2022
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